 |
Solubility Parameters/Characteristics
Solubility Values
| Solubility in |
|
|
Solkane® 227 pharma |
|
Solkane® 134a pharma |
| Water[18] |
at 20°C, 68°F |
ppm |
58 |
|
193 |
| Octanol[18] |
at 20°C, 68°F |
ppm |
5.070 |
|
2.140 |
|
Solubility in HFA 227 and HFA 134a of
|
|
|
|
| Oxygen[19] |
at atmospheric conditions:
at 25°C (77° F), in liquid phase |
g/kg |
approx. 0.08 |
|
approx. 0.10 |
| Nitrogen[16] |
at atmospheric conditions:
at 25°C (77° F), in liquid phase |
g/kg |
0.55 |
|
0.15 |
| Water[18] |
Measured values at 25°C
in liquid phase[18] |
g/kg |
0.61 |
|
2.20 |
|
Experimental results
inliquid phase at 25°C [26] |
g/kg |
n.d. |
|
1.21 |
| Ethanol[18] |
|
|
Miscible |
|
Miscible |
| Silicone Oil[19] |
high viscosity oil (V1000) |
ppm(wt.) |
149 |
|
317 |
| Silicone Oil[19] |
low viscosity oil (V300) |
ppm(wt.) |
585 |
|
505 |
Solubility Characteristics
| Dipole Moment measured value liquid phase |
debye |
0.93 [14] |
|
2.058 [15] |
| Dipole Moment calculated value gas phase [14] |
debye
|
1.46 |
|
n.d. |
| Octanol-Water-Coefficient [16] |
log Pow |
2.05 |
|
1.06 |
| Kauri-Butanol-Index |
|
13[18] |
|
9.2[17] |
| Solubility Parameter calculated value [18] |
|
5.4 |
|
6.8
|

Solubility of Water
There is a notable difference in water solubility between HFA 227 and HFA 134a. As shown in Fig. 21, the moisture uptake of HFA 134a is six times higher compared to HFA 227 (measured values) due to its higher polarity. Therefore HFA 227 is preferred for formulations which might change due to water uptake during the MDI shelf life, e.g. for drugs such as sodium cromoglycate, cromoglycic acid, nedocromil sodium, nedocromil, ipratropium bromide, salbutamol sulfate, terbutaline hemisulfate or formoterol. In general, the HFAs are more polar than CFCs and thus more hygroscopic.
Dipole Moments[16]
| HFA 134a |
|
2.06 |
| H2O |
|
1.85 |
| Ethanol |
|
1.68 |
| HFA 227 |
|
1.46; (0,93) [14] |
| CFC 114 |
|
0.66 |
| CFC 12 |
|
0.51
|
| CFC 11 |
|
0.45 |
Water Solubility in HFA 134a

Fig. 20: Illustration of the experimental results for water solubility in HFA 134a in liquid phase [20, 21]
Moisture Uptake
Sources of Moisture Uptake in MDIs:
Due to partial pressure differences inside and outside of the MDI, moisture uptake takes place by diffusion.
Possible Effects of Moisture Uptake:

Solubility of Oxygen and Nitrogen

Solubility of Nitrogen in HFA 134a

Solubility of Oxygen
| During the manufacture of MDIs (metered dose inhalers), organic molecules (for example active substances e.g. sodium cromoglycate), tensides (e.g. oleic acid) and solubilisers e.g. ethanol) are suspended or solubilised in HFA 227 and/or HFA 134a. Because organic molecules can be oxidised by oxygen, it is important for the manufacture of MDIs to know the solubility of oxygen in the propellant being used (such as Solkane® 227 pharma and Solkane® 134a pharma). |
|
Gases like oxygen and nitrogen always form equilibria with pressurised liquefied gases in the gas phase and the liquid phase. These equilibria depend on temperature, filling factor and total pressure. Therefore, the figures show precisely determined values but only for one temperature, one filling factor and a specific amount of gas. The most important result is that there is a big difference between the oxygen and nitrogen content in the gas phase compared to the liquid phase. |
|
|
 |
Fig. 23/24: Typical content of oxygen and nitrogen in Solkane® 227 pharma and Solkane® 134a pharma
Influence of Ethanol on HFA227 and HFA 134a
Ethanol is widely used as an exipient in pharmaceutical formulations for MDIs because of its miscibility with the HFA propellant and the positive influence on the solubility of organic molecules due to the higher polarity. The addition of ethanol increases the polar/hydrophobic characteristics of a formulation.
The addition of ethanol also increases the moisture uptake capacity of the MDI formulation. Furthermore, in the case of HFA 134a the addition of ethanol slightly reduces the pressure of the propellant. Adding ethanol to a formulation also reduces the density of the mixture.
The pressure versus mixture curves (Fig. 25) were derived from measured data (Hoechst 90/91).


Chemical Behaviour
Material Compatibility
The material compatibility is tested to determine the specifications for materials suitable for the manufacture of pharmaceutical aerosols (e.g. composition of seals, metering chambers, gaskets, seats or stems).
Aspects analysed include changes in weight, volume, length, width, shore hardness, appearance (e.g. bubble formation), permeability of water and amount of extractables.
Classification of Materials for Use in MDIs
| |
HFA 227 |
HFA 227 and HFA 134a |
HFA 134a |
| Sealing Material |
CR, NBR, NR,
EPDM(5),
PVC(6), PCTFE(6),
PA(6), PBT(6), PP(6) |
PTFE(6), IRR
|
HNBR,
POM, PET
|
| General Use |
NBR, IRR, POM |
PTFE, PCTFE,
PBT, PA, CR, NR |
HNBR
|
| Not Recommended |
HNBR(4) |
FPM(1), PE(3) |
NBR(2), EPDM(2) |
(1) Strong swelling behaviour and presence of bubbles
(2) Permeability of water
(3) Bubble formation on material surface
(4) Strong swelling
(5) Recommended in the absence of mineral oil or alkyl benzene
(6) If technical specification designs allow, e.g. PTFE used in connection with metal joints
|
Fig. 27: Extractables from plastics:
1.) Polyethylene (PE),
2.) Polyamide 6.6 (PA),
3.) Polyacetal (POM),
4.) Poly(butylene terephthalate) (PBT), and
5.) Polypropylene (PP) after immersion in
HFA 227/5 wt % EtOH and HFA 134a/5 wt % EtOH
for 500 h at 80°C;
Polytetrafluoroethylene (PTFE) produced zero extractables
|
 |
Fig. 28: Extractables from elastomers
7.) Acrylonitrile-butadiene rubber (NBR),
8.) Ethylene-propylene-diene rubber (EPDM) and
9.) Chloroprene rubber (CR)
after immersion in HFA 227/5 wt% EtOH and
HFA 134a/5 wt % EtOH for 500 h at 80°C
|
Evaluation Criteria for Material Compatibility
There is a large range of elastomers and plastics on the market with different trade names which are made of similar raw materials and which are only distinguished by certain additives. These additives may affect the thermal and mechanical stability, the swelling properties, as well as the resistance to aging of elastomers and plastics.
When assessing complete systems, it is necessary to include the compability characteristics of the drug formulation.
|
|
Solkane® 227 pharma |
Solkane® 134a pharma |
| 1. |
Metals/Valves/Fittings/
Vessels/Cans |
HFA227 and HFA 134aare compatible with mild steel, stainless steel, CuBe2 membranes, brass and aluminium, black sheet iron, copper and galvanised sheet metal when the presence of water can be excluded. Water content might lead to an increase in corrosion, with the exception of 1.4551 V2A–steel. |
|
Material ISO 1629 |
Chemical Abbr. |
Trade name |
Compability
|
Compability |
| 2. |
Elastomers1
|
|
|
|
|
|
Chlorobutadiene rubber |
CR |
Neoprene® |
+
|
+ |
|
Hydrated
acrylonitrilene-
butadiene rubber |
HNBR
|
Perbunan®
Bayprene®
Tomac® |
o |
+ |
|
Natural rubber |
NR |
Dynaprene® |
+ |
+ |
|
Butyl rubber |
IRR |
Europrene® |
+ |
+ |
|
Fluorinated rubber
|
FPM
|
Viton®, Fluorel®,
Tecnoflon® |
–
|
– |
|
Acrylonitrile-
butadiene rubber |
NBR |
Perbunan®N
Krynal®, Hycar®,
Chemigum® |
+ |
o |
|
Ethylene-
propylenediene rubber |
EPDM |
Nordel® |
+
|
o |
| 3. |
Plastics |
|
|
|
|
|
Polytetrafluoroethylene |
PTFE |
Hostaflon® TFM,
Algoflon® |
+ |
+ |
|
High density
polyethylene |
HDPE |
Alathon®, Eltex® |
o |
o |
|
Polyacetal |
POM |
Hostaform® C9021 |
+ |
+
|
|
Polyphenylene sulfide |
PPS |
Fortron®, Rylon® |
* |
+ |
|
Liquid crystal polymers |
LCP |
Vectra® |
* |
+ |
|
Polyester fibre |
PET |
Trevira®,
Hostaplast®,
Hostaphan® |
* |
+ |
|
Polyvinylchloride |
PVC |
Hostalit®, Solvin® |
+ |
+ |
|
Polychlorotrifluoro
ethylene |
PCTFE |
|
+ |
+ |
|
Polyamide |
PA |
Isonamid® |
+ |
+ |
|
Polybutylene-
terephtalate |
PBT |
Celanex® X 5002,
Valox®, Arnite® |
+
|
+ |
|
Polypropylene |
PP |
Adell®, A-Fax®,
Eltex P® |
+ |
+ |
|
Polystyrene |
PS |
Styron® |
* |
o |
|
1According to ASTM D 1418-01
+ compatible / o borderline / – incompatible / *no information, tests required
|
|